Tuesday, October 1, 2019

Save Brittle Blunders with Troubleshooting Guide


Brittles are a popular confection, with formulations that can be adjust to feature any variety of nuts, seeds and even dried fruit. In an excerpt from RCI’s Kettle Talk magazine, Randy Hofberger of R&D Candy Consultants shares how to achieve great tasting product with consistency.

This hard, glassy candy is not typically coated with chocolate, which makes it great for consumers to enjoy year around! There is no standard of identity for brittles (also known as butter crunch, nut crisps, etc.), but they generally contain sugar, corn syrup, butter, nuts, salt, flavorings and often bicarbonate of soda (baking soda).

While there are many formulas to make brittles, some typical values are:
  • Sugar/corn syrup ratio of 2:1
  • Milk fat: 1-15%
  • Nuts: 20-30%
  • Salt: 0.2-1.0%
  • Emulsifiers: lecithin 0.25%, mono and diglycerides 0.5-1.5%
  • Bicarbonate of soda: 0.5-1.0% (if used)
  • Sufficient water to dissolve the sugars

The basic procedure to make brittles is to combine the sugar, corn syrup, emulsifier and water and bring to a boil, washing down the sides of the kettle to prevent premature graining. If your formula has a high percentage of fat/butter (such as with a butter crunch), you will want to add this at the beginning of the cook to ensure it is well incorporated. At approximately 240ºF, raw nuts are added to be roasted in the boiling syrup. Adding the nuts at this time will provide the necessary amino acids to start the Maillard reaction, which will contribute to the color and flavor of the brittle.

As the temperature approaches 280ºF, the flame is lowered if there is evidence of scorching. When the final cook temperature (usually 295–310ºF) is reached, flavoring, low levels of butter, salt and baking soda may be added. The cooked candy is taken to a warm cooling table to be stretched and cooled. Thin pieces of brittle will give a bite that is more tender. When cooled, the product must be properly packaged to maintain the crunchy texture, since brittles will absorb moisture.

Brittles can be a popular and profitable part of your candy portfolio due to their flavor, texture and resistance to heat. Like all confections, consistency is key. Consistent product requires consistent ingredients added in a consistent manner, cooked to the same temperature and for the same amount of time. Processes for cooling, transferring, packaging and storage should also be consistent.


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